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Delphi Automotive PLC : Delphi to Discuss Methods for Managing Diesel Fuel System cost and Complexity

06/04/2012| 04:25pm US/Eastern
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Delphi to present three technical papers at the SIA Diesel Powertrain Conference
Release Date: June 04, 2012

ROUEN, France - Delphi Automotive (NYSE: DLPH) will present new technologies to help manage the cost and complexity of diesel fuel systems, improve fuel economy and reduce emissions at the June 5-6 International Diesel Powertrain Conference, which is organized by the French Society of Automobile Engineers (SIA) and held every other year in Rouen.

Delphi's technical papers will introduce a new low-cost unit pump common rail (UPCR) system and discuss an innovative Selective Catalytic Reduction (SCR) dosing system that can reduce both system cost and ammonia slip. Delphi will also present its work on combustion analysis and mixture preparation, including findings from its involvement with the New Advanced Diagnosis for Diesel Injection Analysis and bio fuels, a federative project that investigates the critical hydraulic performance of common rail systems.

Delphi's Unit Pump Common Rail (UPCR) system: a new high-value, high-efficiency common rail system for small diesel engines

Delphi's innovative Unit Pump Common Rail system is making the benefits of the latest common rail fuel injection technologies available to small, high-value diesel engines.

Designed for one- to four-cylinders engines up to 2.5 liters, the UPCR system cost-effectively meets demanding standards for durability, fuel economy and emissions. Applications are expected to include light vehicles and non-automotive products, such as small agricultural and industrial equipment.

The first generation UPCR system, conceived for emerging markets and operating at up to 1,600 bar, is in production for several vehicle manufacturers. A second generation system, operating at up to 2,000 bar, is in development at select Delphi technical centers.

The second generation UPCR system will be ideal for entry-level vehicles in markets that must meet the world's stringent emissions requirements, including the demanding Euro 7 standard planned for Europe.

"Technology usually migrates from developed markets to emerging ones, but in this instance the reverse is happening," said John Fuerst, general manager, Delphi Diesel Systems. "By meeting the emissions challenge at the lowest possible cost to suit emerging market priorities, we have developed a system that breaks new ground in cost-effectiveness without compromising performance or quality. UPCR will make a significant contribution to helping diesel compete with gasoline in lower-cost cars."

Key design breakthroughs make the UPCR more compact than traditional diesel fuel injection systems, approximately 60 percent lighter than a typical Euro 3 system and further improving fuel economy and reducing CO2 emissions.

"By taking an innovative approach that builds on technologies proven in other applications, we have delivered a step change in the pressure and precision of fuel delivery that can be achieved at a very competitive price," said Fuerst. "We've done it while continuing to enhance durability, making UPCR extremely attractive for demanding and cost-sensitive applications."

Fuerst will be one of the leading industry specialists on a June 5 panel discussing the threats and opportunities for diesel powertrains. The panel, titled "Innovative Technologies for Future Emissions Targets: Threats or Opportunities for Diesel Powertrain?" will be held in conference room Rudolf Diesel.

Delphi's High-pressure SCR dosing system: a new approach that simplifies NOx reduction for Euro 6 and beyond

Delphi has developed a new approach to urea injection for Selective Catalytic Reduction (SCR) that reduces nitrogen oxide (NOx) emissions and simplifies the exhaust architecture of a diesel engine.

This system is designed to meet the requirements of an exhaust architecture in which the SCR doser and the catalyst are close-coupled to the engine, resulting in reduced NOx immediately after start-up, which is necessary to meet stringent emissions regulations.

By integrating a variable frequency, fixed-volume pump with the injection nozzle instead of the tank, Delphi has created a dosing system that delivers a higher pressure, more finely atomized spray while simplifying the tank system and maintaining the doser packaging envelope. Adding Delphi's unique Ammonia Sensor to the system, downstream of the SCR catalyst, enables optimized NOx conversion efficiency from the system. The Ammonia Sensor also provides an effective On-Board Diagnostic (OBD) function, monitoring the performance of SCR exhaust systems.

"The new High-Pressure SCR Dosing System is a robust solution for NOx reduction that also simplifies the implementation of increasingly complex aftertreatment strategies," Fuerst said. "It's a terrific complement to Delphi's capability in diesel technologies, which also includes fuel injection systems for light-, medium- and heavy-duty applications."

The higher pressure provides better spray atomization and velocity, better mixing and more uniform distribution of urea across the face of the catalyst, giving better conversion efficiency and greater immunity to engine speed and transients. The doser is extremely resistant to heat so it is perfectly suited for applications where a combined Diesel Particulate Filter (DPF) and SCR catalyst is defined to provide faster lite-off. This supports system cost reduction and simplification of the packaging challenges associated with increasingly complex exhaust systems.

Delegates at the conference will be able to see these and other Delphi technologies on its exhibition stand, including fuel handling, direct injection and electric variable cam phaser systems for gasoline applications.

Technical papers

Delphi technical papers include: "Innovative SCR Dosing System: An Alternative Approach for Closed-Coupled SCR Catalyst Systems" - Wednesday, June 6 at 9 am - Authors: David Needham, SCR System Chief Engineer; Peter Spadafora, Product Team Leader SCR Systems; Dr Hans-Josef Schiffgens, Engineering Director, Delphi Diesel Systems.

"Delphi's Diesel Unit Pump Common Rail System" - Wednesday, June 6 at 11 am - Authors: Christophe Cardon, Common Rail Pump Chief Engineer; Philippe Bercher, Deputy Engineering Director, Delphi Diesel Systems; Matthieu Goy, Advanced System Integration & Control Manager; O. Tansug, Senior Product Engineer.

"Mixture Preparation and Combustion Analysis: a Key Activity for Future Trends in Diesel Fuel Injection Equipment" - Wednesday, June 6 at 12.30 pm - Authors: Dr Gavin Dober, Simulations Team leader; Dr Noureddine Guerrassi, Chief Engineer Advanced Injection & Combustion Engineering; Dr Kourosh Karimi, Combustion & Spray Optical Diagnostics Team Leader.

NOTE: For media interviews during the conference please contact Malika Venezia at +33 6 30 51 5786 or malika.venezia@delphi.com.

About Delphi

Delphi Automotive PLC (NYSE: DLPH) is a leading global supplier of electronics and technologies for automotive, commercial vehicle and other market segments. Operating major technical centers, manufacturing sites and customer support facilities in 30 countries, Delphi delivers real-world innovations that make products smarter and safer as well as more powerful and efficient. Connect to innovation at www.delphi.com.

FORWARD LOOKING STATEMENTS

This press release, as well as other statements made by Delphi Automotive PLC ("Delphi" or the "Company"), contain forward-looking statements that reflect, when made, the Company's current views with respect to current events and financial performance. Such forward-looking statements are subject to many risks, uncertainties and factors relating to the Company's operations and business environment, which may cause the actual results of the Company to be materially different from any future results, express or implied, by such forward-looking statements. All statements that address future operating, financial or business performance or the Company's strategies or expectations are forward-looking statements. In some cases, you can identify these statements by forward-looking words such as "may," "might," "will," "should," "expects," "plans," "anticipates," "believes," "estimates," "predicts," "projects," "potential," "outlook" or "continue," and other comparable terminology. Factors that could cause actual results to differ materially from these forward-looking statements include, but are not limited to, the following: global economic conditions, including conditions affecting the credit market, the cyclical nature of automotive sales and production; the potential disruptions in the supply of and changes in the competitive environment for raw material integral to our products; the Company's ability to maintain contracts that are critical to its operations; the ability of the Company to attract, motivate and/or retain key executives; the ability of the Company to avoid or continue to operate during a strike, or partial work stoppage or slow down by any of its unionized employees or those of its principal customers, and the ability of the Company to attract and retain customers. Additional factors are discussed under the captions "Risk Factors" and "Management's Discussion and Analysis of Financial Condition and Results of Operations" in the Company's filings with the Securities and Exchange Commission. New risks and uncertainties arise from time to time, and it is impossible for us to predict these events or how they may affect the Company. It should be remembered that the price of the ordinary shares and any income from them can go down as well as up. Delphi disclaims any intention or obligation to update or revise any forward-looking statements, whether as a result of new information, future events and/or otherwise, except as may be required by law.

Delphi
Lynn Kier
US
lynn.kier@delphi.com
[1] 248.732.0615

Delphi
Malika Venezia
Europe
malika.venezia@delphi.com
+33 6 30 51 5786

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