Nikon Corporation : Nikon Receives the Prime Minister's Prize of the Fourth Monodzukuri Nippon Grand Award02/06/2012 | 01:48am
February 6, 2012
Five engineers from Nikon Corporation (President: Makoto
Kimura, Chiyoda-ku, Tokyo) engaged in the development of
a product for Nikon's LCD Equipment Division of
Precision Equipment Company won the Prime Minister's
Prize as part of the Fourth Monodzukuri Nippon Grand
Award.
About the Monodzukuri Nippon Grand Award
The Monodzukuri Nippon Grand Award is an awards program
recognized by the Prime Minister, which was established
in August 2005 through collaboration among the Ministry
of Economy, Trade and Industry, the Ministry of
Education, Culture, Sports, Science and Technology, the
Ministry of Health, Labor and Welfare and the Ministry of
Land, Infrastructure, Transport and Tourism, and is held
once every two years.
With a view toward sustaining the growth of Japan's
industries and culture as well as the steady succession
and further nurturing of "monodzukukri"* that
has been significantly contributing to the enrichment of
the lives of the Japanese, the program recognizes those
who are particularly commendable, and the Prime
Minister's Award is given to those who are recognized
as excelling the most in each category.
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*monodzukukri is the art of making goods.
Summary of the Prize-Winning Development
Title:
Development of Multi-Lens Array Type Exposure Equipment
that Enables High Volume Manufacturing of Large LCD
Panels
The multi-lens array method is a technology developed for
projection optical system in LCD exposure equipment that
expose and print patterns for LCD panels onto a glass
plate. It is a revolutionary technology that enables
printing of a large area in a single scan exposure with
high accuracy by arraying multiple projection lenses with
high accuracy and by developing and incorporating a
self-calibration system that smoothly stiches the
patterns exposed by each of the lenses.
Since the conventional equipment has small exposure
fields, it was difficult to manufacture large size panels
in volume. This method enables a single scan exposure of
a large area, thereby accommodating ever increasing glass
plate sizes as well as realizing efficient production of
high grade, large size panels.
The method was first incorporated in the equipment for
the 3.5th generation plate size* in December 2000 and has
gone through multiple improvements to accommodate
increasing glass plate sizes. It is now employed in the
first and only equipment in the world that can
accommodate the 10th generation plate size*. Its
productivity has improved by a factor of 12 compared to
the original product.
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*The 3.5th generation plate size and the
10th generation plate size are 680mm x 880mm and about
3m x 3m, respectively.
Significance of Winning this Award
The exposure equipment employing the multi-lens array
method was made commercially viable not only by the
projection lenses but also by the technologies that
resolved various challenges associated with the
increasing size of glass plates, such as control of large
stages weighing several tons with submicron accuracy and
dealing with post exposure pattern distortions.
This award is a tremendous validation of Nikon's
unsurpassed optics technology and ultra-precise control
technology. The efficient high volume production of LCD
panels by the exposure equipment equipped with this
method has promoted the rapid spread of large size TVs,
laptop PCs and LCD monitors and has contributed to the
enhancement of our lives and advancement of the
information society.
Precision Equipment Company will continue to enhance its
product competitiveness and pursue development of various
technologies to contribute to the information society.
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The information is current as of the date of publication.
It is subject to change without notice.
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