You should read the following discussion and analysis together with the
consolidated financial statements and the related notes to those statements
included in "Item 8 - Consolidated Financial Statements and Supplementary Data."
The discussion contains forward-looking statements that involve risks and
uncertainties. As a result of many factors, such as those set forth under "Risk
Factors" and elsewhere in this Annual Report on Form 10-K, our actual results
may differ materially from those anticipated in these forward-looking
statements.
Overview
The following is a high-level discussion of our operating results and some of
the trends that affect our business. We believe that an understanding of these
trends is important to understand our financial results for the years ended
December 31, 2021, and 2020. This summary is not intended to be exhaustive, nor
is it intended to be a substitute for the detailed discussion and analysis
provided elsewhere in this Annual Report, and our audited and unaudited
consolidated financial statements and accompanying notes included in this Annual
Report.
On May 30, 2006, our company was formed as a Nevada corporation under the name
Nevada Processing Solutions, Inc. Currently, through our wholly owned
subsidiary, Basanite Industries, LLC, a Delaware limited liability company
("BI"), we manufacture a range of "green" (environmentally friendly),
sustainable, non-corrosive, lightweight, composite products used in concrete
reinforcement by the construction industry. Our core product is BasaFlex™, a
basalt fiber reinforced polymer reinforcing bar ("rebar") which we believe is a
stronger, lighter, sustainable, non-conductive, and corrosion-proof alternative
to traditional steel.
Our two other main product lines are BasaMix™, which are fine denier basalt
fibers available in various chopped sizes, and BasaMesh™, a line of Basalt
Geogrid Mesh Rolls, intended to replace welded wire mesh (made of steel) and
other fiber reinforced polymer grids and mesh.
While we believe our products have great market potential and have begun to gain
some acceptance in the market (as evidenced by the beginning of revenue growth
which occurred in 2021 as discussed below), we are currently conducting
relatively limited operations due to a lack of adequate funding. We are working
to secure additional funding to increase our manufacturing capacity to meet what
we believe will be increasing demand for our products, but until such funding is
obtained, there will remain substantial doubt regarding our ability to continue
as a going concern.
Material Factors Impacting Our Operations
COVID-19
The pandemic caused by the novel coronavirus (known as "COVID-19") and
governmental and other efforts to curb the spread of the pandemic has caused
great disruption to the U.S. national and international economies. We have been
adversely impacted by COVID-19 in that we have been required to temporarily
suspend operations during 2020 due to necessary quarantines, and the impact of
COVID-19 on the construction industry we service has been significant.
Government mandated shutdowns and other measures held less of an impact on our
business during 2021, although we did have personnel absent for periods during
the year due to COVID-19. Moreover, the continued prevalence of COVID-19 or
outbreaks of new variants thereof could disrupt our supply chain, as well as our
own operations due to absenteeism by infected or ill members of management or
other employees, or absenteeism by members of management and other employees who
elect not to come to work due to illness affecting others in our office or
plant, or due to additional necessary quarantines. COVID-19 could also impact
members of our Board of Directors as well as key providers of services to us,
which could adversely impact the management of our affairs. Additionally, as the
COVID-19 pandemic continues to develop, we may be required to continue to spend
time and resources in monitoring and adhering to government regulations that
impact both our company and our customers and potential customers as necessary,
which could also adversely impact our business and results of operations. We
continue to monitor our operations and applicable government recommendations and
requirements.
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Inflation & Interest Rate Sensitivity
In the past two fiscal years, inflation has not had a significant impact on our
business. However, during the second half of 2021 and into 2022, the U.S.
economy has entered into a period of increasing inflation. Should inflation
persist or increase, interest rates rise and could have a significant effect on
the economy in general and, thereby, could affect prices for raw materials we
use, demand for our products, our ability to attract and retain skilled labor
and our future operating results.
Supply Chain
In the past year, supply chain shortages or delays have had an immaterial impact
on our operations. Relationships with our raw materials suppliers have
maintained a consistent flow of goods received monthly. Domestic suppliers have
increased their in-stock flows to maintain adequate levels with our
manufacturing needs. However, we might experience supply chain challenges in the
future, which could harm our business and our results of operations.
War in Ukraine
The recent war in Ukraine has led the world to issue sanctions on the government
of Russia. This has shut down our ability to procure basalt fiber material from
our secondary supplier, UWF/Kamenny Vek. However, our primary supplier Mafic is
US based, and has ample capacity to support our current and anticipated future
needs with 100% domestic source of raw materials. Nonetheless, we are currently
qualifying alternate material from other suppliers to preserve our options.
Government Approvals and Specifying of our Products
We continue to pursue additional product and facility qualifications and
approvals, and these qualifications and approvals are critical to the market
acceptance of our products. BI is currently testing products at two independent
laboratories in the pursuit of ICC-ES certification, which is expected during
the second quarter of 2022, and a Florida Department of Transportation ("FDOT")
production facility approval, which is expected in the third quarter of 2023 (we
are already selling to FDOT projects on an individual basis through exemptions
or specs). The FDOT approval will allow us to bid on any project approved for
BFRP. Until we have obtained these additional approvals, our opportunities to
bid on certain projects will be limited.
Results of Operations
Revenue - We had $193,194 of revenues as a result of sales of finished goods
sold for the year ended December 31, 2022, compared to $193,194 in the prior
year. While the increase in revenue in the year over year periods was material
due to our ability to sell some BasaFlex™ product in 2022, overall revenues have
been minimal due to our lack of funding and as a result our continuing shift in
focus to the scaling of production and inventory during both periods.
Cost of goods sold - During the year ended December 31, 2022, we had cost of
sales of $1,970,194 compared to $1,970,194 in the prior year. During 2022 we
began our production activities -- first activities were to build test articles
for two sets of independent lab tests, and then the commencement of building
finished goods inventory. Most of the cost of goods sold is related to inventory
valuation, not to sales. However, we lost money on a gross margin basis due to
normal inefficiencies in the start-up and ramping and scaling process, including
limited initial sales volume, and further due to extremely narrow margins on the
initial sales of our products as we began introducing them to the marketplace.
Operating Expenses
Selling, general, and administrative expenses - During the year ended December
31, 2022, selling, general, and administrative were $8,018,152 compared to
$8,018,152in the prior year. The primary components of selling, general, and
administrative expenses were as follows:
· Stock based compensation - During the year ended December 31, 2022, stock based
compensation was $5,043,112 compared to $5,043,112 in the prior year. During
the year ended December 31,2022, we also issued warrants with an aggregate fair
value of $900,960 to consultants, and options to directors with a fair value of
$263,780.
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· Payroll and payroll taxes - During the year ended December 31, 2022, payroll
and payroll taxes were $1,153,540 compared to $1,153,540 in the prior year. We
retained a total of 4 employees at the period end December 31, 2022, as
compared to 23 employees at the close of the December 31, 2021 period.
· Professional fees - During the year ended December 31, 2022, professional fees
were $775,004 compared to $775,004 in the prior year. The increase was
primarily due to legal fees incurred with regard to our fundraising activities.
· Consulting Fees - During the year ended December 31, 2022, consulting fees were
$544,560 compared to $544,560 in the prior year. The increase was due to
consulting agreements connection with our fundraising activities and to an
increase in compensation to our current Chief Executive Officer and President
and acting interim Chief Financial Officer.
· Facilities and related costs - During the year ended December 31, 2022, costs
related to our facilities were $36,852 compared to $36,852. These costs
consisted primarily of rent in the amount of $25,696 and utilities in the
amount of $10,431. The decrease was because the majority of rent and utilities
expense was charged to cost of goods sold in the current year.
· Investor relations - During the year ended December 31, 2022, investor
relations costs were $148,517 compared to $148,517 in the prior year. The
increase was due to increased capital markets communications.
· Depreciation and amortization - During the year ended December 31, 2022,
depreciation and amortization was $8,560 compared to $8,560 in the prior year.
The decrease was because the majority of depreciation expense was charged to
cost of goods sold in the current year.
Other Income (Expenses)
Gain on settlement of legal contingency - During year ended December 31, 2022,
we had a gain of $409,127 on the settlement of legal contingencies. There were
no comparable transactions in the prior year.
Gain on sale of asset - We recorded a gain on the sale of assets in the amount
of $40,838 in the prior period; there was no comparable transaction during year
ended December 31, 2021.
Gain on settlement of payables - During year ended December 31, 2022, we had a
gain of $39,902 compared to $39,902 in the prior year. The gain in the current
year is due to the settlement of various accounts payable amounts. The gain in
the prior year is due to the forgiveness by prior management of accrued wages.
Miscellaneous income - During the year ended December 31, 2022, miscellaneous
income was $0 compared to $0 in the prior year. The decrease is due to the net
settlement of $125,000 less the contingency fee and expenses paid to the
attorney for litigation which occurred in the prior year.
Loss on extinguishment of debt - During the year ended December 31, 2022, we had
a loss of $6,743,015 compared to $6,743,015 in the prior year. The increase in
loss is due to the settlement of various long-standing debts for warrants which
exceeded the value of the debt. For more information about these transactions
refer to footnote 6 of the financial statements included in this Annual Report.
Loan forgiveness - During the year ended December 31, 2022, we had loan
forgiveness income of $124,143 compared to $124,143 in the prior year. The
increase was due to the forgiveness of a loan from the U.S. Small Business
Administration under the Paycheck Protection Program.
Interest expense - During the year ended December 31, 2022, interest expense was
$512,418 compared to $512,418 in the prior year. The decrease is primarily due a
decrease in the principal amount of debt outstanding during current period.
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Liquidity and Capital Resources
Since inception, we have incurred net operating losses and generated negative
cash flows in operations. As of December 31, 2022, we had an accumulated deficit
of $46,121,210. At December 31, 2022, we had cash of $109,514 compared to
$109,514 at December 31, 2021, and as of the date of this Annual Report, we have
minimal cash on hand, and any funds we can presently raise (either from revenue
generating operations or through investment) are rapidly consumed.
Also, we have incurred and continue to incur significant general and
administrative and other expenses associated with our product development and
the establishment and proposed expansion of our manufacturing facility,
beginning revenue generating operations, developing our business model,
stock-based compensation and operating as a public company. We expect operating
losses to continue for the foreseeable future, and we presently require and
expect to continue to require substantial additional financing for continued
support of our BFRP manufacturing business until we can generate sufficient
revenues to achieve positive cash flow.
Furthermore, we currently owe approximately $1,690,000 plus $338,000 of accrued
interest under a 20% Convertible Promissory Note held by The Richard A. LoRicco
Sr. and Lucille M. LoRicco Irrevocable Insurance Trust DTD 4/28/95, which is a
related party associated with our director Ronald LoRicco. This note matured on
February 12, 2022, and as of the date of this Annual Report, no event of default
has been called by the note holder. In addition, in April 2021, we entered into
six simple Promissory Notes with certain related parties and their associates
for total proceeds $595,000. These notes each carried a 12-month term at 18%
simple interest, and are now due or about to come due. The accumulated interest
under these notes is currently approximately $107,000. Given our limited cash
resources at this time, we have been unable to repay this indebtedness. While we
may seek to extend the maturity dates of this indebtedness, we may be
unsuccessful in doing so. If all or any of these note holders elect to call an
event of default under these notes, we may have increased difficulty raising
additional funds and we could be forced into bankruptcy.
All of these conditions raise substantial doubt about our ability to continue as
a going concern.
We have historically satisfied our working capital requirements through the sale
of restricted common stock and the issuance of warrants and promissory notes. We
will continue our fundraising efforts until we have obtained positive cash flow
to cover our expenses. No assurances can be given that the Company will be
successful in raising future capital.
Notwithstanding proceeds from the sale of our common stock in early 2022,
current working capital and projected sales revenue are insufficient to maintain
our current operations. In order to scale up our manufacturing operations and
reach the level of sales revenue sufficient to provide positive cash flow, we
require funding of both our expansion plan and our operating deficit through the
scaling period. We will attempt to raise this capital through third party
financing, including a private placement of our securities as well as bridge
loan arrangements. We cannot provide any assurances that required capital will
be obtained or that the terms of such required financing may be acceptable to
us. If we are unable to obtain adequate financing, we may reduce our operating
activities to reduce our cash use until sufficient funding is secured, and our
business might fail.
Cash Flows
Net cash used in operating activities amounted to $4,507,418 and $4,507,418 for
the years ended December 31, 2022 and 2021, respectively. During the year ended
December 31, 2022, we used $2,346,483 net cash for investing activities compared
to $2,346,483 used in the prior fiscal year. The increase is largely due to
costs associated with the customization, installation, and verification and
validation testing of the first BasaMax™ prototype pultrusion machine, for the
modifications and UL listing of the production machinery and the final payments
for the enhancements made to our production facility as compared to the deposits
made on machinery and equipment.
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During the year ended December 31, 2021, we had $6,703,910 net cash provided by
financing activities compared to $3,269,438 in the prior year. Sale of common
stock shares for $5,178,163; borrowing of $2,121,247 from the issuance of
convertible and short-term notes payable, including from related parties; less
$595,500 of principal repayments on notes and convertible notes, including to
related parties, provided the net cash during the year ended December 31, 2021.
Additionally, a note payable in the amount of $300,000 was exchanged for
6,000,000 five-year warrants on May 21, 2021.
During the year ended December 31, 2022, we had $6,703,910 net cash provided by
financing activities compared to $6,703,910 in the prior year. Sale of common
stock shares for $5,178,163; borrowing of $2,121,247 from the issuance of
convertible and short-term notes payable, including from related parties; less
$595,500 of principal repayments on notes and convertible notes, including to
related parties, provided the net cash during the year ended December 31, 2022.
Summary of Critical Accounting Policies
Inventory
The Company's inventories consist of raw materials, work in process and finished
goods, both purchased and manufactured. Inventories are stated at the lower of
cost or net realizable value.
Use of Estimates
The preparation of the accompanying Consolidated Financial Statements in
conformity with accounting principles generally accepted in the United States of
America, or GAAP, requires management to make certain estimates and assumptions
that affect the reported amounts of assets and liabilities and disclosure of
contingent assets and liabilities at the date of the Consolidated Financial
Statements and reported amounts of expenses during the reporting period. Actual
results could differ from those estimates.
Stock-based compensation and stock awards related to convertible debt
instruments are recognized based on the fair value of the awards granted. The
fair value of each award or conversion feature is estimated on the grant date
using the Black-Scholes pricing model. The Black-Scholes pricing model requires
the input of highly subjective assumptions, including the fair value of the
underlying common stock, the expected term of the option, the expected
volatility of the price of our common stock, risk-free interest rates and the
expected dividend yield of our common stock. The assumptions used to determine
the fair value of the stock awards represent management's best estimates. These
estimates involve inherent uncertainties and the application of management's
judgment.
Recent Accounting Pronouncements
There are several new accounting pronouncements issued or proposed by the FASB.
Each of these pronouncements, as applicable, has been or will be adopted by us.
Management does not believe any of these accounting pronouncements has had or
will have a material impact on our consolidated financial position or operating
results. See note 3 to the accompanying audited financial statements for further
information.
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