Manufacturing Excellence & DX Briefing
March 6, 2024
Copyright ©MITSUBISHI MATERIALS Corporation.All rights reserved.
Table of Contents
1.Manufacturing Excellence and R&D Strategy
2.DX Strategy
3.IT Strategy
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Manufacturing Excellence and R&D Strategy
Copyright ©MITSUBISHI MATERIALS Corporation.All rights reserved.
1. Manufacturing Excellence and R&D Strategy
Materiality
Materiality
Creation of a
recycling-oriented society
Key Themes | Main Initiatives | Objectives, etc. |
Contribution to global environment
Sustainable supply chain
management
Respect for human rights
Creation of innovation
Building and execution of new business creation processes for continuous creation of businesses to be developed (increase in themes; business
commercialization; growth
of new businesses)
FY March 2024: Launch of acceleration program
By FY March 2028: Establishment of organization system; ongoing investment and lending strategies (new business creation, M&A, etc.) FY March 2031: Operation multiple businesses of a prescribed size
Workplace safety and hygiene
Maintenance and improvement of
governance
Retainment and utilization of
human capital
Stakeholder communication
Deepening of DX
Exploration | Black Mass processed | ||
and creation | Creation of rare earths and | FY March 2026 | 900t per year |
of social value | rare metals recycling business | FY March 2028 | 3,000t per year |
FY March 2031 | 6,000t per year | ||
Execution of basic policy for | |||
strengthening manufacturing | Pursuing issue setting, problem | ||
capabilities (strengthening of | solving and plant capability | ||
Strengthening | manufacturing | evaluation from businesses and | |
capabilities through PDCA | plants vision based on the FY2031 | ||
of | cycles for strengthening our | Strategy; continuation of working | |
manufacturing | manufacturing constitution; | on innovation to improve | |
reinforcement of | manufacturing | ||
the manufacturing foundation | capabilities = continuation of | ||
technology development and | specialization | ||
improvement) | |||
Initiatives to create new value
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1. Manufacturing Excellence and R&D Strategy
Monozukuri and R&D Strategy Division: Organization and Strategy Promotion System
As of April 1, 2024
Monozukuri and R&D
Strategy Div.
Intellectual Property | |||||||||||||||||
New Businesses | Manufacturing Excellence | ||||||||||||||||
R&D Strategy | |||||||||||||||||
Strategy | Strategy | Strategy | |||||||||||||||
Corporate | Monozukuri and | ||||||||||||||||
New Business | Intellectual | Research & | Corporate | Incubation Center | |||||||||||||
Promotion Dept. | Property Dept. | Development | Innovation Center | ||||||||||||||
Production | |||||||||||||||||
Strategy Dept. | Engineering Dept., | ||||||||||||||||
Planning and | Strategy | Safety & | New Business | ||||||||||||||
Environment | Fuji-Oyama | ||||||||||||||||
Management G | Planning G | Promotion | |||||||||||||||
Dept. | Plant | ||||||||||||||||
Dept. | |||||||||||||||||
Business | Analysis & | General Affairs | |||||||||||||||
& | |||||||||||||||||
Development G | Research G | ||||||||||||||||
Administration | General Affairs | ||||||||||||||||
Dept. | & | ||||||||||||||||
Business | IP Prosecution | Planning & | Administration | ||||||||||||||
Dept. | |||||||||||||||||
Support G | G | Coordination | |||||||||||||||
Dept. | Production | ||||||||||||||||
Management |
Monozukuri | Dept. |
Fields | Monozukuri |
Innovation & | |
R&D Fields | Product |
Design Dept. | |
Strategy Formulation / Promotion
Implementing Strategies in conjunction with Company Development / Technical Divisions, Centers / Laboratories, and our Innovation Center / Incubation Center
Strategy
Implementation
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1. Manufacturing Excellence and R&D Strategy (Manufacturing Excellence Strategy)
Manufacturing Excellence Strategy
- Formulate a vision for each plant based on the FY2031 Strategy, work to evaluate plant capabilities, set issues and solve problems.
- Specialize manufacturing capabilities through bottom-up activities, enhancement of our manufacturing foundation, and development & improvement of our technologies.
Specialization
Visioning based on | Technology development and improvement | |||||
business strategy | ||||||
Improvement of | Conversion to a | |||||
process and process | ||||||
Evaluating plant | smart factory | |||||
technologies | ||||||
capabilities and | ||||||
setting issues | Establishment of AI | Data collection and | ||||
utilization and automated | infrastructure | |||||
Evaluating the capabilities of plants | ||||||
inspection technologies | development | |||||
by ourselves and pursuing solutions to | ||||||
Enhancement of digital technology and expansion of the | ||||||
problems | application of utilized technology through a promotion | |||||
system in which each department works closely together |
- Plant innovation capability
- Policy management
capability | Manufacturing foundation |
- Mass production capability
⚫ | Plant operation capability | Reform of production | Strengthening field | |
⚫ | Plant improvement capability | capability-Supervisor | ||
preparation process | ||||
⚫ | Organizational and talent | role reform | ||
development capabilities | Reform toward a special status that is not an | |||
extension of the past |
Strengthening
manufacturing
capabilities
Strengthening
manufacturing
foundation
Strengthening human
resources
Development of human resources who
can understand the principles and solve
the problems
Bottom-up activities
Fostering a culture of
improvement
Providing opportunities for trials
that promote motivation
Support for problem-solving
Providing opportunities for
autonomously solving problems
Strengthening
our
manufacturing
constitution
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1. Manufacturing Excellence and R&D Strategy (Manufacturing Excellence Strategy)
Current Efforts to Enhance Manufacturing Capabilities
Area | Previous Strategy | Current Strategy | - 2050 | ||||
(- 2022) | (2023 - 2030) | ||||||
Digital Twin | <Digital Twin> | ||||||
Promoting Smart Factories | |||||||
Process | This technology creates a virtual | ||||||
New | Enhancing Productivity | Optimization | model of the physical space using data | ||||
collected and compiled via IoT, etc. | |||||||
Predictive | |||||||
Functions | |||||||
Maintenance | Coordinating | ||||||
& Effects | Visualization | Talent & Equipment | Primary Benefits | ||||
Safety Measures |
(Internal | Operational Support | Compliance with | ① Equipment Maintenance: Real-Time | |
Development, | & Education | ② Quality Improvement: Virtual | ||
Operational Standards | ||||
External | Skill Transfer | Simulations | ||
Collaboration) | Location Management | ③ Risk Reduction: Virtual Simulations | ||
④ Time Saving: Virtual Simulations | ||||
Optimizing Internal | ||||
Logistics | ⑤ Cost Reduction: Virtual Simulations | |||
Utilizing DX | ⑥ Improved Services: Real-Time | |||
Developing AI Professionals | ||||
New | AI Data Analysis | Virtual Space | ||
Capabilities | Machine Learning / AI Image Search | (Digital Plant) | ||
Smart | Process Simulation & Plant Simulation | |||
Factories | Implementing AGV Systems & Robots | Apply the results of simulations & | ||
Automation | Sensing(Precision / 3D / Spectral) | analysis performed in the virtual space | ||
(Sophisticated | Data Collection Infrastructure | Import data from the physical space | ||
Sensing & | Production Management System / Scheduler | |||
Control) | Physical Space | |||
Work Analysis / Flow Line Analysis / Gaze Analysis | ||||
Human | (Actual Plant) | |||
Voice Recognition / Wearable Devices / VR / MR | ||||
Support | ||||
Edge Computing / Edge Devices | ||||
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1. Manufacturing Excellence and R&D Strategy (Manufacturing Excellence Strategy)
(Achievable Project) Current Efforts to Enhance Our Manufacturing Foundation
【Achievable Project】
- 3-yearproject (FY Mar. 23 - FY Mar. 25) intended to enhance our manufacturing foundation (FY Mar. 22: preparation period)
- We aim to be an organization that continuously produces results and build systems that promote autonomous improvement, and the culture of talent development needed to support it, through quality stabilization and efforts to strengthen production management, while always moving forward.
- Steps to Strengthen Production Management, Current Progress
Phase 1 | Phase 2 | Currently | Phase 3 | |
Detailed Examination | Strengthening Footing | Polishing & | ||
Carefully examine current | Site visualization & initial | Preparation | ||
improvement activities, unify | improvement | Accelerating | ||
activities | ・understand production progress | improvement | ||
・understand clear lead times | ・improve in-process | |||
・understand status of activities | ||||
・understand & improve bottleneck | inventory | |||
・propose new activities | processes, process management loss | evaluate compliance rate | ||
・plan activities in line with capabilities | ・understand setup times, improve | for standard operations | ||
procedures | ・reform the role of auditors |
Phase 4
Strengthening Our
Manufacturing Constitution Establishing improvement
・meet targets for in-process inventory, improved productivity, standard operations
・reform the role of auditors establish/strengthen onsite presence
- Steps for Quality Stabilization, Current Progress
Phase 1
Phase 2 | Currently | Phase 3 |
Phase 4
Initial Analysis
・understand situation on the ground (sites) ・analyze defects, find true causes
・identify underlying technologies necessary to prepare for production
・connect to production preparation process ・prepare systems
(in terms of products and underlying technologies in preparation for production)
Starting Activities
・initial analysis
- anticipate, take measures against causal factors
- There are limits due to complex underlying technologies required in preparation for production.
Reaping Results
・reap results from underlying technologies being advanced concurrently
- There are limits to measures that can be taken in response to defects of unknown cause.
Achievement!
・analyze factors involved in defects of unknown cause ・deep investigation of underlying technologies
➡Eliminate defects
- standardize the production preparation process
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1. Manufacturing Excellence and R&D Strategy (Manufacturing Excellence Strategy)
Current Efforts to Strengthen Our Manufacturing Constitution (DX Challenge)
Concept: Cultivate talent by providing all employees with a place to learnand practiceDX through our Company-wide activities.
DX Challenge Program
- Recruit bottom-up themes within a defined scope (number, budget)
- Costs of initial stages are paid from DX funding
- Embrace challenges / lower barriers to participation
【Overview of Other Measures】
◼ | Issue Support |
• | Pursue solutions to problems |
LearnSelf-Improvement,Person-to-Person Communication, Preventing Isolation
Building Community
(Head office leadership: numerical
analysis, image analysis, text
mining, optimization...)
DX Themes | |
DX Education | |
Proposed by | |
& Training | |
Programs | Employees |
Issue Support
DX Challenge
Program
Plant Vision
faced by sites with support | |
from the appropriate experts | |
at the Strategic Headquarters | |
◼ DX Education & Training | |
Programs | |
• | Grow advanced digital talent |
• | Inspire employees to seek to |
attempt specific things and | |
experience specific, relatable | |
activities and changes | |
◼ | Environment (Tools) |
Create an environment where |
Environment
(DX Tools)
Business
Vision
Connect themes proposed by employees
to each vision | Practice |
• |
even people without DX |
experience can quickly put it |
into practice, including RPA, |
data visualization & analysis, |
and no-code tools |
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Mitsubishi Materials Corporation published this content on 06 March 2024 and is solely responsible for the information contained therein. Distributed by Public, unedited and unaltered, on 06 March 2024 03:00:04 UTC.